Top 25 Industrial Electrical Interview Q&A

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Top 25 Industrial Electrical Interview Q&A
Top 25 Industrial Electrical Interview Q&A

The difference between an MCB, MCCB and ACB

MCBMCCB ACB
An MCB is used for low-current protection in small circuits.An MCCB for greater currents with adjustable settings for industrial feeders.An ACB as the primary incoming protection device in low-voltage switchgear.

A current transformer (CT) decreases high primary current to a smaller more measurable value allowing for safe metering, protection and control.

An NGR is used to reduce earth fault current to a safe level, reducing equipment damage and maintaining system stability during ground disturbances.

  • Harmonic distortion is the undesirable higher-frequency components produced by nonlinear loads such as 
  • VFDs, 
  • UPS systems, & 
  • SMPS devices

which can result in overheating and poor power quality.

A Variable Frequency Drive (VFD) adjusts the speed and torque of an alternating current motor by adjusting the supply voltage & also the frequency while reducing the starting current.

IR – Insulation Resistance testing assesses insulation status by delivering a high DC voltage across conductors & ground and the low insulation resistance implies insulation breakdown or moisture infiltration.

A stardelta starter reduces the starting current of heavy motors by √3 times and minimizes voltage drops in the supply system.

An AVR adjusts a generator’s excitation current to keep the terminal voltage constant under varying load conditions.

LT cables are rated up to 1.1 kV but HT cables are rated higher than 1.1 kV and up to 33 kV with thicker insulation and shielding.

Earthing provides a low-resistance path for the fault current assuring the safety of people, equipment and structures from high voltage.

A capacitor bank 

  • Improves power factor, 
  • Reduces energy losses, 
  • Improves system efficiency and 
  • Avoids utility fines.

Motor overheating may be caused by:

  • Overloading,
  • Phase imbalance,
  • Low insulating resistance,
  • Poor ventilation,
  • Mechanical binding &
  • Harmonics of VFDs.

A protection relay monitors electrical characteristics and automatically disconnects the circuit when abnormal (or) fault conditions.

LOTO is a safety technique that ensures electrical or mechanical equipment is totally disconnected from all energy sources prior to maintenance activities commence.

The difference between 2-wire, 3-wire and 4-wire systems are:

Switchgear is a collection of 

  • Electrical disconnects, 
  • Circuit breakers, 
  • Busbars and 
  • Safety devices 

used to manage and protect electrical systems.

A transformer’s kVA rating is based on its losses which are determined by voltage and current rather than power factor.

A no-load test measures core (iron) losses by energizing the primary winding but leaving the secondary winding open.

Generator synchronization is the process of synchronizing the voltage, frequency, phase angle & phase sequence of 2 generators prior to joining them in parallel.

A phase sequence meter identifies the rotation order (R-Y-B) of a three-phase power supply to ensure proper motor direction.

An MOV is a surge protector that absorbs strong transient voltages which is used to protect sensitive electronics.

Grounding Bonding
Grounding connects electrical systems to the earth.Bonding connects various metallic components to ensure equal electrical potential.

CT saturation happens when a CT’s magnetic core becomes totally magnetized resulting in distorted output signals and a possible relay fault.

Motor losses include 

  • Copper losses, 
  • Iron losses, 
  • Mechanical losses, and 
  • Stray load losses.

Overload protection is used to protect against the damage by disconnecting the motor when the current exceeds the specified safe limit for an extended time duration.