Electrical Design Engineer Interview Questions

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Electrical Design Engineer Interview Questions

Power factor is a measurement of how efficiently electrical power is used. 

It is the ratio of actual power to apparent power. 

A high power factor suggests efficient use of electrical power, whereas a low power factor shows poor usage, resulting in larger energy losses and higher expenditures.

When an RCD (Residual Current Device) detects an imbalance between live & neutral currents, it disconnects the circuit to prevent electric shocks.

Earthing systems are classified as 

  • TT (Terra-Terra), 
  • TN-S (Terra Neutral-Separate), 
  • TN-C (Terra Neutral-Combined), 
  • TN-C-S (Terra Neutral-Combined-Separate), and 
  • IT (Isolated Terra).

Cable sizing is determined by several parameters, including 

  • Current carrying capability, 
  • Voltage drop, 
  • Short-circuit rating, & 
  • Environmental conditions. 

The process entails estimating the load current, selecting an appropriate cable type, and assuring compliance with applicable standards.

A transformer is used to modify the voltage levels in an electrical system, either increasing (stepping up) or decreasing (stepping down) the voltage to fit the needs of various system components.

Harmonics are voltage (or) current waveforms with multiples of the fundamental frequency. 

They are created by non-linear loads and can result in power quality issues such as overheating, equipment failure, and increased losses.

LED lighting has several advantages over traditional incandescent (or) fluorescent lighting, including higher energy efficiency, a longer lifespan, cheaper maintenance costs, rapid on/off capabilities, and superior environmental performance.

Capacitor banks are used to increase power factor, minimize reactive power demand, stabilize voltage levels, & reduce power system losses through reactive power compensation.

A UPS supplies backup power to crucial loads during a power loss. It consists of a battery, an inverter, and a rectifier. 

During regular operation, it charges the battery & regulates power. 

During an outage, it shifts to battery power, converting DC to AC and supplying the load.

A typical electrical substation consists of 

  • Transformers, 
  • Circuit Breakers, 
  • Isolators, 
  • Busbars, 
  • Protection Relays, 
  • Instrument Transformers (CTs And VTs), and 
  • Grounding Systems.
  • A relay is an electrically controlled switch that controls a circuit using a low-power signal or several circuits with a single signal. 
  • It isolates and protects the control circuit from the high-power load circuit.

Load flow analysis computes the voltage, current, real, & reactive power flows in a power system under steady-state conditions. 

This is accomplished utilizing approaches such as 

  • Gauss-Seidel, 
  • Newton-Raphson, and 
  • Fast Decoupled Load Flow.

A short-circuit analysis determines the fault currents that can flow through an electrical system during a short circuit. 

It is critical to select appropriate protection measures, ensure system stability, & design equipment that can endure fault conditions.

Safety precautions include wearing the appropriate 

  • Personal Protective Equipment (PPE), 
  • Lockout/Tagout Procedures, 
  • Safe distances, 
  • Utilizing insulated tools, and adhering to safety rules and standards.

A VFD regulates the frequency and voltage of the electricity supplied to an AC motor, hence controlling its speed and torque. 

It enables precise motor control, energy savings, and enhanced process control.

The fault level is established by calculating the potential short-circuit current at various places in the system using methods such as the impedance approach, taking into account the contributions of generators, transformers, & the network.

An isolator is a mechanical switch that disconnects a portion of the circuit for maintenance or safety reasons. It provides physical separation, ensuring that the circuit is entirely de-energized before the work starts.

To do a load calculation:

  • Identify all of the building’s electrical loads, including lighting, appliances, HVAC systems, & outlets.
  • Determine each load’s power rating (wattage or kilowatts).
  • Sum the individual loads to determine the total power requirement.
  • Use appropriate criteria for variety and safety margins.
  • Ensure that the electrical supply & distribution system’s capacity equals or exceeds the entire calculated load.

Circuit protection devices include 

  • Fuses, 
  • Circuit Breakers, 
  • Residual Current Devices (RCDs), 
  • Ground Fault Circuit Interrupters (GFCIs), and 
  • Surge Protectors. 

They prevent 

  • Overcurrent, 
  • Short Circuits, 
  • Earth Faults, and 
  • Transient Overvoltages.