How to Reduce Fault Current (Short Circuit Current) in Power Systems?

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How to Reduce Fault Current (Short Circuit Current) in Power Systems?
How to Reduce Fault Current (Short Circuit Current) in Power Systems?

High fault current levels can exceed the switchgear interrupting capacity leading to 

1). Equipment damage, 

2). Fire hazards and 

3). System shutdown.

This procedure helps to provides practical solutions to control and mitigate excessive the fault current in low voltage (LV) and medium voltage (MV) power systems.

This method statement applies to:

  • Industrial power distribution systems,
  • Utility substations,
  • Power plants with internal generation (DG / generators),
  • LV and MV electrical networks.

It is particularly relevant when:

  • System capacity increases,
  • Additional generators are installed,
  • Network configuration changes,
  • Fault level exceeds breaker interrupting rating.

Increasing the cable length between the source and load bus will increases the system impedance which reduces the short circuit current.

Principle

Longer cable creates higher impedance which lowers fault current.

Example

ParameterValue
Cable Length30 m
Fault Current at Bus24.997 kA
Breaker Rating20 kA

Since the fault current exceeds the breaker capacity, the cable length is increased.

ParameterValue
New Cable Length50 m
Reduced Fault Current19.024 kA
Increasing Cable Length (Applicable for LV Systems)
Increasing Cable Length (Applicable for LV Systems)

Advantages

  1. It is a simple engineering solution.
  2. No additional equipment needed.

Limitations

  1. Not always practical because of space constraints.
  2. May increase the voltage drop.

A 1:1 isolation transformer can be installed across the feeder cable & the busbar to introduce the transformers impedance into the system.

Principle

Transformer impedance limits the fault current flow.

Example

ConditionFault Current
Without Transformer24.997 kA
With 1:1 Transformer10.707 kA
Installing a 1:1 Ratio Transformer
Installing a 1:1 Ratio Transformer

Advantages

  1. It is an effective fault current reduction.
  2. It provides electrical isolation.

Limitations

  1. It requires additional installation space.
  2. It adds system losses.

A CLR – Current Limiting Reactor is connected in series with the systems to increase the impedance and limits short circuit current.

Example 

After adding a generator to the system:

ConditionFault Current
Before Generator19.318 kA
After Generator Addition24.672 kA
With Current Limiting Reactor22.35 kA

Increasing the reactor impedance will further reduces the fault current.

Current Limiting Reactor (CLR) - MV Systems
Current Limiting Reactor (CLR) – MV Systems

Advantages

  • Cost effective solution.
  • Suitable for MV systems.
  • Avoids switchgear replacement.

Disadvantages

  • Voltage drop during normal operation.
  • It have additional power losses.
  • It reduced power factor.
  • It requires installation space.

The IS Limiter is an ultra fast switching device used to limit fault current by rapidly isolating the system.

Principle

> Normal Operation
Current flows through the main conductor.

> Fault Condition
Within < 1 millisecond the device:

  1. Detects the fault current rise.
  2. Diverts the current to a high-speed breaking fuse.
  3. Interrupts the fault current before it reaches peak value.
IS Limiter
IS Limiter

Advantages

  • It is extremely fast operation
  • It prevents fault current peak
  • It protects existing switchgear

Applications

  • Busbar coupling protection
  • Limiting distributed generator fault contribution
  • Protection of interconnected power systems

The power system bus can be split into 2 sections using a bus coupler circuit breaker.

Principle

Splitting the network increases system impedance and reduces fault current contribution.

Example

ConditionSystem Impedance
Single Bus5 %
Split Bus10 %

Higher impedance results in lower short circuit current levels.

Network Splitting (Bus Sectionalizing)
Network Splitting (Bus Sectionalizing)

Improved Design Practice

Install individual generator circuit breakers to allow:

  • Flexible operation
  • Safe maintenance
  • Independent generator isolation

In a typical industrial power system:

ConditionFault Current
Normal Operation19.318 kA
After Increasing Internal Generation to 15 MW24.672 kA

If mitigation measures are not implemented, it results in:

  • Circuit breaker failure may occur.
  • Switchgear damage is possible.
  • Plant shutdown risk increases.

When fault current exceeds the circuit breaker interrupting capacity the following mitigation measures should be considered:

  1. Increase system impedance by extending the cable length.
  2. Install 1:1 ratio transformers.
  3. Install current limiting reactors.
  4. Use IS limiters for ultra fast fault limitation.
  5. Implement network splitting using the bus couplers
  6. Upgrade switchgear if other solutions are not feasible.

Short circuit current levels increase as system capacity, generation and interconnections gets developed. 

Therefore performing a fault level study is essential before:

  • Adding distributed generators.
  • Expanding plant capacity.
  • Modifying power system configuration.

Proper engineering mitigation ensures:

  • Protection of the switchgear.
  • Safe system operation.
  • Improved reliability of the power distribution network.